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Installation Instructions for 635295 Universal Brake Line Kit

WARNING: It is the responsibility of the person installing any brake component or kit to determine the suitability of the component or kit for that particular application. If you are not sure how to safely use this brake component or kit, you should not install or use it. Do not assume anything. Improperly installed or maintained brakes are dangerous. If you are not sure, get help or return the product. You may obtain additional information and technical support by calling JEGS. Use of JEGS technical support does not guarantee proper installation. You or the person who does the installation must know how to properly use this product. It is not possible over the phone to understand or foresee all the issues that might arise in your installation. Racing equipment and brakes must be maintained and should be checked regularly for fatigue, damage, and wear.

WARNING: This component is designed for use in custom brake systems on performance, racing, and other special purpose built off-road vehicles. It is not intended as a direct replacement for any OEM application.

This kit includes the most common parts needed to install new stainless steel 3/16” brake lines on your vehicle. Each vehicle is different, and the drawings shown below are examples only since every car may be different.The 3AN fittings and stainless steel hard lines included in this kit are for use with 37 degree single flare style ends. Use only 37 degree single flaring tools to form the flares at the ends of each hard line. Use a flaring tool 555-80084 & tubing bender 555-80086 (or comparable tools). Do not use a 45 degree flaring tool since that tool is used with inverted style fittings.

This kit includes:A - (1) 20’ Stainless Steel 3/16” brake line B - (4) DOT Stainless Steel 3AN Brake Hoses 18”C - (6) Bulkhead Weld-On Bracket D - (20) Stainless Steel 3AN Tube Sleeve E - (2) Stainless Steel 3AN Bulkhead Tee F - (6) Stainless Steel 3AN Bulkhead Nut G - (2) Stainless Steel 3AN Bulkhead 90 degree H - (20) Stainless Steel 3AN Tube Nut I - (2) Stainless Steel 3AN Bulkhead Straight J - (4) Stainless Steel 3AN to 1/8” NPT 90 degree K - (4) Stainless Steel 3AN to 1/8” NPT

The letters shown above are shown on the attached drawing.

WARNING TO ALL USERS: Do not attempt to race or operate any vehicle without a full test and inspection of the brake system. Bleed the system and check all fluid connections for leaks. Test the brakes under controlled conditions. Make several stops in a safe area from low speeds and gradually work up to operating speeds.Always utilize safety restraint systems and all other appropriate or required safety equipment during testing.

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Posted on
May 10, 2018
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